Conair S900II System Technical Information

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S900-II
Version 2.1
Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861
USERGUIDE
www.conairnet.com
WARNING - Reliance on this Manual Could Result in Severe Bodily Injury or Death!
This manual is out-of-date and is provided only for its technical information, data and capacities. Portions of this manual
detailing procedures or precautions in the operation, inspection, maintenance and repair of the product forming the subject
matter of this manual may be inadequate, inaccurate, and/or incomplete and cannot be used, followed, or relied upon.
Contact Conair at info@conairgroup.com or 1-800-654-6661 for more current information, warnings, and materials about
more recent product manuals containing warnings, information, precautions, and procedures that may be more adequate
than those contained in this out-of-date manual.
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Inhaltsverzeichnis

Seite 1 - Version 2.1

S900-IIVersion 2.1Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861USERGUI

Seite 2

S900–II USER MANUALVersion 2.1 |–>I – Presentation501T01518_125.11.99I – 3. OptionsThe following options are possible on the robot : IMM restart b

Seite 4

S900–II USER MANUALVersion 2.1 |–>II – Command and visualisation devices701T01518_125.11.99II – 1. 1. DisplayThe display contents depends on the op

Seite 5

II – Command and visualisation devicesS900–II USER MANUALVersion 2.1 |–>801T01518_125.11.99II – 1. 2. Cursor movementPreceding step orwindowTo chan

Seite 6 - I – PRESENTATION

S900–II USER MANUALVersion 2.1 |–>II – Command and visualisation devices901T01518_125.11.99II – 1. 3. Entering values and textText is entered using

Seite 7

II – Command and visualisation devicesS900–II USER MANUALVersion 2.1 |–>1001T01518_125.11.99II – 1. 5. Example of the allocation of customized keys

Seite 8 - I – 2. Safety devices

S900–II USER MANUALVersion 2.1 |–>II – Command and visualisation devices1101T01518_125.11.99II – 2. Control cabinetMobile pendant supportThis is pl

Seite 9 - I – Presentation

II – Command and visualisation devicesS900–II USER MANUALVersion 2.1 |–>1201T01518_125.11.99II – 3. IMM restart box (BRP)This small box is a simpli

Seite 10 - I – 3. Options

S900–II USER MANUALVersion 2.1 |–>III – Setting–up1301T01518_125.11.99III – SETTING–UPIII – 1. Powering–up1General power isolatorin position 1Does

Seite 11

III – Setting–upS900–II USER MANUALVersion 2.1 |–>1401T01518_125.11.99III – 2. Initializing an axisThe axes are initialized in adjust mode .X = no

Seite 13

S900–II USER MANUALVersion 2.1 |–>IV – Starting–up1501T01518_125.11.99IV – STARTING–UPIV – 1. Changing productionBefore changing production, the pr

Seite 14

openlockedPosition 2Position 1Position 0ApplicationSee pneumaticdrawingIV – Starting–upS900–II USER MANUALVersion 2.1 |–>1601T01518_125.11.99 Elec

Seite 15

S900–II USER MANUALVersion 2.1 |–>IV – Starting–up1701T01518_125.11.99IV – 1. 4. Program selectionTwo situations are possible when changing product

Seite 16 - II – 2. Control cabinet

IV – Starting–upS900–II USER MANUALVersion 2.1 |–>1801T01518_125.11.99 Choosing the SAP source programIt is necessary to analyse the application t

Seite 17 - II – 3. IMM restart box (BRP)

S900–II USER MANUALVersion 2.1 |–>IV – Starting–up1901T01518_125.11.99 Naming a programEach program has a name. You are advised to choose a clear,

Seite 18 - III – SETTING–UP

IV – Starting–upS900–II USER MANUALVersion 2.1 |–>2001T01518_125.11.99 Printing program pointsBefore teaching the points, it is possible to print

Seite 19 - III – 2. Initializing an axis

S900–II USER MANUALVersion 2.1 |–>IV – Starting–up2101T01518_125.11.99Once the robot is in the position marked on the screen, the position must be

Seite 20 - IV – STARTING–UP

IV – Starting–upS900–II USER MANUALVersion 2.1 |–>2201T01518_125.11.99 Teaching a stacking sequenceA stacking sequence enables the parts manipulat

Seite 21 - IV – Starting–up

S900–II USER MANUALVersion 2.1 |–>IV – Starting–up2301T01518_125.11.99IV – 2. Starting up productionIV – 2. 1. Program selection=>Enter the prog

Seite 22

IV – Starting–upS900–II USER MANUALVersion 2.1 |–>2401T01518_125.11.99IV – 2. 4. Starting up in automaticThe execution of the first cycles in autom

Seite 23

S900–II USER MANUALVersion 2.1 |–>i01T01518_125.11.99– CONTENTS –                      

Seite 24

S900–II USER MANUALVersion 2.1 |–>IV – Starting–up2501T01518_125.11.99IV – 4. Operation without the robotThis operation mode enables the IMM to ope

Seite 25

IV – Starting–upS900–II USER MANUALVersion 2.1 |–>2601T01518_125.11.99IV – 5. Visualisation and modification of production dataBy default, the disp

Seite 26

S900–II USER MANUALVersion 2.1 |–>IV – Starting–up2701T01518_125.11.99The times display is updated once the robot has executed a complete cycle.The

Seite 27

IV – Starting–upS900–II USER MANUALVersion 2.1 |–>2801T01518_125.11.99IV – 5. 3. The countersIt is possible to see counters number 0, 1 and 2 by pr

Seite 28

S900–II USER MANUALVersion 2.1 |–>IV – Starting–up2901T01518_125.11.99IV – 5. 4. Duration of pneumatic high speedsPrinciple :The accelerations of t

Seite 29 - IV – 3. Stopping the robot

V – Manual control of the installationS900–II USER MANUALVersion 2.1 |–>3001T01518_125.11.99V – MANUAL CONTROL OF THE INSTALLATIONThe mobile pendan

Seite 30

S900–II USER MANUALVersion 2.1 |–>V – Manual control of the installation3101T01518_125.11.99V – 2. Numeric movement controlcontinuousmovementleftri

Seite 31

V – Manual control of the installationS900–II USER MANUALVersion 2.1 |–>3201T01518_125.11.99V – 4. IMM movement controlRobot with1 IMMEjectors 1 ou

Seite 32

S900–II USER MANUALVersion 2.1 |–>V – Manual control of the installation3301T01518_125.11.99V – 6. Output controlIn an adjust mode screen , the in

Seite 33

V – Manual control of the installationS900–II USER MANUALVersion 2.1 |–>3401T01518_125.11.99V – 7. Teaching SAP points in adjust modeOnce a program

Seite 34

S900–II USER MANUALVersion 2.1 |–>ii01T01518_125.11.99                       

Seite 35

S900–II USER MANUALVersion 2.1 |–>VI – Changing an SAP marker3501T01518_125.11.99VI – CHANGING AN SAP MARKERVI – 1. Accessing the SAP menu in exten

Seite 36

VI – Changing an SAP markerS900–II USER MANUALVersion 2.1 |–>3601T01518_125.11.99VI – 3. Changing an SAP pointChoose with ↑ ↓ (or Number)Selec..

Seite 37 - V – 4. IMM movement control

S900–II USER MANUALVersion 2.1 |–>VI – Changing an SAP marker3701T01518_125.11.99VI – 4. Initializing the SAP timers and speeds Choose with ↑ ↓

Seite 38 - V – 6. Output control

VI – Changing an SAP markerS900–II USER MANUALVersion 2.1 |–>3801T01518_125.11.99VI – 5. Changing an imprecise distance Point| TIME | VEL | IMP

Seite 39

S900–II USER MANUALVersion 2.1 |–>VI – Changing an SAP marker3901T01518_125.11.99VI – 6. Changing a gap in a stacking sequenceChoose with ↑ ↓ (o

Seite 40 - VI – CHANGING AN SAP MARKER

VII – Trouble–shootingS900–II USER MANUALVersion 2.1 |–>4001T01518_125.11.99VII – TROUBLE–SHOOTINGWhen there is a fault, it is important to : note

Seite 41 - VI – 3. Changing an SAP point

S900–II USER MANUALVersion 2.1 |–>VII – Trouble–shooting4101T01518_125.11.99VII – 1. 3. Other faults Carry out the following procedure for faults

Seite 42 - VI – Changing an SAP marker

VII – Trouble–shootingS900–II USER MANUALVersion 2.1 |–>4201T01518_125.11.99VII – 2. Analysis toolVII – 2. 1. Monitor modeThe robot is in step by s

Seite 43

S900–II USER MANUALVersion 2.1 |–>VII – Trouble–shooting4301T01518_125.11.99Information concerning the dialogue between the IMM and the robot can b

Seite 44

VII – Trouble–shootingS900–II USER MANUALVersion 2.1 |–>4401T01518_125.11.99VII – 2. 2. Extended monitor mode: forcing a variableIt is possible to

Seite 45 - VII – TROUBLE–SHOOTING

S900–II USER MANUALVersion 2.1 |–>iii01T01518_125.11.99                      

Seite 46 - 25.11.99

S900–II USER MANUALVersion 2.1 |–>VII – Trouble–shooting4501T01518_125.11.99VII – 2. 3. Faults historicThe robot memorizes the list of the last 25

Seite 47 - VII – 2. Analysis tool

VII – Trouble–shootingS900–II USER MANUALVersion 2.1 |–>4601T01518_125.11.99VII – 3. 1. ClockIn the maintenance menu, the following screen appears

Seite 48 - VII – Trouble–shooting

S900–II USER MANUALVersion 2.1 |–>VII – Trouble–shooting4701T01518_125.11.99VII – 3. 5. Maintenance Times | Date |Language|Config |Maint Axes |Ac

Seite 49

VIII – Using the printer linkS900–II USER MANUALVersion 2.1 |–>4801T01518_125.11.99VIII – USING THE PRINTER LINKThis enables the printing of progra

Seite 50 - VII – 3. Maintenance data

S900–II USER MANUALVersion 2.1 |–>VIII – Using the printer link4901T01518_125.11.99VIII – 2. Printing a programTo select programming mode=>PROGR

Seite 51

VIII – Using the printer linkS900–II USER MANUALVersion 2.1 |–>5001T01518_125.11.99VIII – 3. Printing the robot parametersTo select programmingmode

Seite 52

S900–II USER MANUALVersion 2.1 |–>VIII – Using the printer link5101T01518_125.11.99VIII – 4. Printer configurationIt is possible to adjust the num

Seite 53 - VIII – USING THE PRINTER LINK

VIII – Using the printer linkS900–II USER MANUALVersion 2.1 |–>5201T01518_125.11.99VIII – 5. Printing problemsAs the Centronics interface does not

Seite 54 - VIII – 2. Printing a program

S900–II USER MANUALVersion 2.1 |–>VIII – Using the printer link5301T01518_125.11.99Parallel inteface connector :Use a PC Compatible SubD 25 Pin st

Seite 55 - VIII – Using the printer link

FiguresS900–II USER MANUALVersion 2.1 |–>5401T01518_125.11.99– FIGURES –                

Seite 56

S900–II USER MANUALVersion 2.1 |–>I – Presentation101T01518_125.11.99I – PRESENTATIONI – 1. General informationS900–II is an electronic control sys

Seite 57 - VIII – 5. Printing problems

S900–II USER MANUALVersion 2.1 |–>5501T01518_125.11.99                       

Seite 58

SERVICE INFORMATIONAPPENDIX A-1Conair has made the largest investment in customer support inthe plastics industry. Our service experts are available t

Seite 59 - – FIGURES –

WARRANTY INFORMATIONAPPENDIX A-2EQUIPMENTGUARANTEEPERFORMANCEWARRANTYWARRANTYLIMITATIONSConair guarantees the machinery and equipment on thisorder, fo

Seite 60 - Version 2.1

S900–II USER MANUALVersion 2.1 |–>5601T01518_125.11.99– INDEX –         

Seite 61 - E’RE HERE

S900–II USER MANUALVersion 2.1 |–>5701T01518_125.11.99          

Seite 62 - WARRANTY INFORMATION

S900–II USER MANUALVersion 2.1 |–>5801T01518_125.11.99             

Seite 64

S900–II USER MANUALVersion 2.1 |–>I – Presentation301T01518_125.11.99I – 2. Safety devicesI – 2. 1. UseThe robot must only be used on an injection

Seite 65

I – PresentationS900–II USER MANUALVersion 2.1 |–>401T01518_125.11.99Certain robots have two other safety areas. This is the case when the arm cann

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