Conair S900II System Technical Information

S900-IIProgramming - Level 1Version 2.2Corporate Office: 412.312.6000 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example501T01527_225.5.00SUBROUTINE –>STANDARD 01*[PART GRIP IN MOULD

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example601T01527_225.5.00SUBROUTINE –>STANDARD 02*[PART RELEASE ON BELT

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example701T01527_225.5.00 Home return subroutine : SR00This subroutine is ab

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example801T01527_225.5.00 Tool change position subroutine : SR99Its function

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode901T01527_225.5.00II – ACCESSING THE PROGRAMMING MODEII – 1. Entering

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1001T01527_225.5.00Whatever the menu, the new program is entered by se

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1101T01527_225.5.00Associated PLC ?Number (0–>99) :00To enter a new

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1201T01527_225.5.00II – 1. 2. Selecting the instructionsEnter the subr

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1301T01527_225.5.00=> Moving to step 1 :Step 001=>Selecting inst

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1401T01527_225.5.00=> Moving on to the following step :Step 002Ente

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1501T01527_225.5.00II – 1. 3. Entering the subroutinesYou must now wri

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1601T01527_225.5.00Enter a new numberConfirm the new number...=> Se

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1701T01527_225.5.00SAP Point (O–>40 0=without) :00You must now sele

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1801T01527_225.5.00=> Entering the instructions X.ABS.L 150.0 and Y

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode1901T01527_225.5.00II – 2. The pendant’s editing functionsII – 2. 1. M

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2001T01527_225.5.00II – 2. 3. Deleting a stepTo delete a step, you mus

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2101T01527_225.5.00II – 2. 6. Inserting a stepSelect the step before w

Programming S900–II Level 1Version 2.2 |–>II – Accessing the programming mode2201T01527_225.5.00II – 2. 8. Editing the messagesThere are two types

Programming S900–II Level 1Version 2.2 |–>III – Program structure2301T01527_225.5.00III – PROGRAM STRUCTUREIII – 1. Main program – PRG00 to 99 –One

Programming S900–II Level 1Version 2.2 |–>III – Program structure2401T01527_225.5.00Example No. 2 : Conditional execution and return to main progra

Programming S900–II Level 1Version 2.2 |–>I – titre:1 : majuscules – gras – police 16 – helveticai01T01527_225.5.00CONTENTS  

Programming S900–II Level 1Version 2.2 |–>III – Program structure2501T01527_225.5.00III – 2. 3. Stacking subroutines – SP 41 to SP 80SP 41 to SP 60

Programming S900–II Level 1Version 2.2 |–>III – Program structure2601T01527_225.5.00III – 3. Home Return Subroutine – SR –III – 3. 1. Home return s

Programming S900–II Level 1Version 2.2 |–>III – Program structure2701T01527_225.5.00 Difference between the Simple and Total Home Return : Home Re

Programming S900–II Level 1Version 2.2 |–>III – Program structure2801T01527_225.5.00Step 00SR00Step 0Step 6 ENDR03R00R00Home return requestBy defau

Programming S900–II Level 1Version 2.2 |–>III – Program structure2901T01527_225.5.00III – 3. 2. Tool change position subroutine – SR 99 –The usual

Programming S900–II Level 1Version 2.2 |–>III – Program structure3001T01527_225.5.00III – 5. Advice for cycle time optimalizationThe IMM cycle time

Programming S900–II Level 1Version 2.2 |–>III – Program structure3101T01527_225.5.00So that the cycle time optimalization is efficient, some of the

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3201T01527_225.5.00IV – PROGRAMMING INSTRUCTIONSThere are basically four dif

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3301T01527_225.5.00Optional second arm :Pneumatic arm 1 down ACT 04Pneumatic

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3401T01527_225.5.00IV – 1. 2. Commands for the injection moulding machineEje

Programming S900–II Level 1Version 2.2 |–>ii01T01527_225.5.00                   

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3501T01527_225.5.00Details of the machine cycle commands :MACHINE CYCLE VALI

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3601T01527_225.5.00IV – 1. 3. Other predefined commandsStep duration not con

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3701T01527_225.5.00IV – 2. InstructionsIV – 2. 1. VariablesBoolean image of

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions3801T01527_225.5.00 Checking an input’s status :Choice : REVERSE (NORMAL is

WORDs or WWORDs are not tested tosee if their capacity has been passed.Comparison(IF instruction)For maskingProgramming S900–II Level 1Version 2.2 |–&

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4001T01527_225.5.00IV – 2. 4. IF test instructionThis instruction evaluates

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4101T01527_225.5.00IV – 2. 5. Time delays : TIMEUsing the key, the followin

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4201T01527_225.5.00IV – 3. Motorized movement codesThese instruction codes a

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4301T01527_225.5.00* POSA / POSN / VELA / VELNN / VEL NI : Slaved movements

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4401T01527_225.5.00IV – 3. 2. Type of movement L = Linear R = RotaryThis i

Programming S900–II Level 1Version 2.2 |–>iii01T01527_225.5.00                     

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4501T01527_225.5.00* OffsetUse of this function is described in the “Mould c

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4601T01527_225.5.00IV – 4. 3. SLA : Slow approach (Temporary)Syntax : SLA Y

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4701T01527_225.5.00Possible uses : Without an external speed–decrease senso

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4801T01527_225.5.00IV – 4. 5. MASTER : Master movement (Temporary)This funct

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions4901T01527_225.5.00The controlled predefined actions (see chapter IV – 1. p

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5001T01527_225.5.00IV – 4. 6. LINE : Linearity (Temporary)This function is u

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5101T01527_225.5.00IV – 5. Specific codesIV – 5. 1. SP code as an instructio

Programming S900–II Level 1Version 2.2 |–>IV – Programming instructions5201T01527_225.5.00IV – 5. 4. “L” and “R” labelsAccessible using then or

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5301T01527_225.5.00V – SPECIFIC PROGRAMMINGV – 1. PLC and parallel subroutines –

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5401T01527_225.5.00V – 1. 2. Managing a belt’s “step by step” movementAn output a

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example101T01527_225.5.00You are advised to read at least the first two chapt

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5501T01527_225.5.00V – 1. 3. Maintaining a pulsed inputAn input from the S900–II

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5601T01527_225.5.00V – 2. System data itemsIn order to switch to another part of

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5701T01527_225.5.00 Using bit 9When a Total home return is executed, the stacking

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5801T01527_225.5.00V – 2. 2. The part countersA certain number of counters can be

Programming S900–II Level 1Version 2.2 |–>V – Specific programming5901T01527_225.5.00V – 3. Example of part palletizationSubroutines 41 to 60 are u

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6001T01527_225.5.00The main program can be written as follows :End of palletBit 1

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6101T01527_225.5.00V – 4. Customized messagesV – 4. 1. The comment filesA comment

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6201T01527_225.5.00V – 4. 2. Customized fault messagesFive faults can be generate

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6301T01527_225.5.00Generating a customized fault in automatic mode :Programming t

Case of antici-pated restartwith programmeddelay onlyProgramming S900–II Level 1Version 2.2 |–>V – Specific programming6401T01527_225.5.00V – 5. IM

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example201T01527_225.5.00THE CYCLEThe main sequences The actions and movement

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6501T01527_225.5.00V – 5. 1. Anticipated restart with programmed delay (Parameter

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6601T01527_225.5.00V – 6. Changing program automaticallyThe automatic program cha

Programming S900–II Level 1Version 2.2 |–>V – Specific programming6701T01527_225.5.00V – 7. Example of program with insert placingFor applications

Programming S900–II Level 1Version 2.2 |–>VI – Memory management6801T01527_225.5.00VI – MEMORY MANAGEMENTThe robot is equipped with 2 internal and

Programming S900–II Level 1Version 2.2 |–>VI – Memory management6901T01527_225.5.00To select programming mode=>PROGR | PARAM |EXPLORER| |S

Programming S900–II Level 1Version 2.2 |–>VI – Memory management7001T01527_225.5.00VI – 2. Memory management in programming mode–>PRG PLC–>PR

Programming S900–II Level 1Version 2.2 |–>VII – Annex7101T01527_225.5.00VII – ANNEXPrint–out of the SAP message file corresponding to the example i

Programming S900–II Level 1Version 2.2 |–>Figures7201T01527_225.5.00– FIGURES –               

SERVICE INFORMATIONAPPENDIX A-1Conair has made the largest investment in customer support inthe plastics industry. Our service experts are available t

WARRANTY INFORMATIONAPPENDIX A-2EQUIPMENTGUARANTEEPERFORMANCEWARRANTYWARRANTYLIMITATIONSConair guarantees the machinery and equipment on thisorder, fo

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example301T01527_225.5.00POINT DEFINITIONP01 : Grip part in the mould P06 : R

Programming S900–II Level 1Version 2.2 |–>7301T01527_225.5.00– INDEX –A         

Programming S900–II Level 1Version 2.2 |–>7401T01527_225.5.00F          

Programming S900–II Level 1Version 2.2 |–>7501T01527_225.5.00R          

Programming S900–II Level 1Version 2.2 |–>I – Studying an application example401T01527_225.5.00I – 6. Transcribing the cycle into Sepro S900–II lan