Conair MPW Spezifikationen Seite 3
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TPHF017/1101
FEATURES
One Conair Drive ● Pittsburgh, PA 15202 ● 412-312-6000 ● FAX 412-312-6227 ● www.conairnet.com
TEMPERATURE CONTROL UNITS
Thermolator
®
vacuTrac (VTR1-DI and VTR2-D2)
Positive/Negative Temperature Controller
FEATURES
Expansion/fluid reservoir
accepts thermal expansion
of fluid when heated.
High efficiency pump
pushes fluid through
the system.
Air/water separation
tank allows entrapped
air to escape to the
expansion tank.
Pressure relief valve
prevents system
over pressurization.
Venting line prevents
trapped air in system.
Cooling check valve
prevents coolant back
flow into the vacuTrac.
Level switches
control tank fluid level.
Make-up solenoid valve
maintains tank level.
Cooling solenoid valve
lets hot fluid out of system.
Vacuum generating jet
pump/venturi
To process
pressure gauge
Three-way ball valve
diverts flow to
generate vaccuum.
From process
pressure gauge
Overflow connection
relieves system static
pressure.
Cooling water outlet
Cooling water inlet
From Process
From Process
Pressure Gauge
Cooling In
and Make-Up
Manual Three-Way
Ball Valve
To Process
Pressure Gauge
To Process
Cooling Out
Process Piping
Cooling Water/Make-Up Piping
Make-Up Solenoid
Valve
3 Gallon
Reservoir
Vent and Overflow
Connection
Make-Up Switch
Low Level Switch
Union
Air/Water
Separation
Tank
Return
Temperature
Thermocouple
Pressure
Relief
Valve
Heater Tank
(9 or 12 kW)
Pump
Drain
Drain
Cooling
Solenoid
Valve
Check
Valve
Supply
Temperature
Thermocouple
Air
Vent
Line
Union
Jet Pump/
Venturi
Note:
Maximum Set
Point is 180°F
Positive/negative pressure
units use a jet pump/venturi to
produce negative pressure in
the “from process” lines.
Water at positive pressure
will leak out of mold cracks or
bad o-rings. During negative
pressure operation, however,
air is drawn through the lines,
and the mold operates without
leaking. A manual three-way
ball valve can be closed to
make these units into stan-
dard direct injection units.
Because the units use water
and vent to the atmosphere,
they have a maximum process
temperature of 180° F.
- Thermolator 1
- TEMPERATURE 2
- AND STOP 2
- MOLD LEAKS 2
- TPHF017/1101 3
- CONTROLS 4
- SPECIFICATIONS NOTES: 5
- SEQUENCE OF OPERATION 6
- TROUBLESHOOTING A VTR UNIT 7
- Figure 1 8
- Starting the Thermolator 12
- Stopping the Thermolator 12
- TW-1 and TW-2 16
- Please record your 17
- TABLE OF 18
- CONTENTS 18
- INTRODUCTION 20
- READ THIS SO NO 22
- EAD THIS SO NO 23
- ONE GETS HURT 23
- 1-4 INTRODUCTION 23
- DESCRIPTION 24
- WHAT IS THE 25
- THERMOLATOR ? 25
- HOW IT WORKS: 26
- INJECTION 26
- SPECIFICATIONS 29
- FEATURES AND 31
- INSTALLATION 32
- UNPACKING THE 33
- PREPARING FOR 34
- CONNECTING 35
- PROCESS AND 35
- WATER SUPPLY 35
- PURGE VALVE 36
- TESTING THE 38
- 3-8 INSTALLATION 39
- CHANGING 40
- ENABLING AND 41
- DISABLING 41
- PASSCODE 41
- PROTECTION 41
- SELECTING THE 43
- CONTROL POINT 43
- DEVIATION 45
- ACTIVATING SPI 46
- INSTALLING THE 47
- AUTO START 47
- OPERATION 50
- 4-2 OPERATION 51
- TW-2 CONTROL 52
- MOUNTING THE 53
- LOCATION 53
- ENTERING A 54
- STARTING THE 55
- STOPPING THE 56
- USING THE 57
- MANUAL PURGE 57
- PERATION 4-9 58
- PERFORMING AN 59
- AUTO TUNE 59
- MAINTENANCE 62
- PREVENTATIVE 63
- SCHEDULE 63
- PERFORMING SYSTEM 64
- CHECKING THE 65
- FLUID LEVEL IN 65
- RESERVOIR 65
- AINTENANCE 5-5 66
- KEY/DISPLAY 67
- INPUT TEST 68
- OUTPUT TEST 69
- DISABLING OR 70
- ENABLING 70
- MONITORS 70
- CALIBRATING 71
- OPERATING 73
- TROUBLESHOOTING 74
- A FEW WORDS 75
- HOW TO IDENTIFY 76
- CAUSE OF A 76
- SHUT DOWN 77
- Possible cause 78
- Solution 78
- HUT DOWN 78
- 6-8 TROUBLESHOOTING 81
- 6-10 TROUBLESHOOTING 83
- WILL NOT 85
- POWER UP 85
- CHECKING AND 86
- REPLACING 86
- RESETTING 87
- OVERLOADS 87
- REPLACING THE 87
- PUMP OVERLOAD 87
- MOTHERBOARD 88
- CONTACTOR 89
- CHECKING 90
- THERMOCOUPLES 90
- REPAIRING 91
- SOLENOID 91
- EPAIRING 92
- ELEMENTS 93
- REMOVING 95
- DISASSEMBLING 96
- ASSEMBLING 96
- - 2 HP PUMPS 96
- 3 - 7.5 HP PUMPS 97
- WE’RE HERE 100
- PPENDIX A-2 101
- DIAGRAMS 102
- ECHNICAL INFORMATION 104
- SPI COMMANDS 106
- SUPPORTED BY 106
- THERMOLATOR 106
- SPI STATUS WORDS 107
- Status, Machine 2 109
- 7439-97-6 110
- /DIAGRAMS 112
- SPARE PARTS 113
- IRING DIAGRAM 116
- IRCUIT BOARD UGH015/0100 117
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