Conair 208C Technical Information

Attachment for the FX Drive onConair SC-5 Cutters, SCX Cuttersand the Combination Puller/Cutter(models SCX ) FX Drive IME012/1202WARNING - Reliance on

viiSafety ConsiderationsYou have the responsibility to comply with the safety requirements of your system. This includes installing your system with a

83Software Setup and Operation Figure 65: Clockwise (+) rotation of the motorDistance User UnitsYou may enter up to three letters that represent the d

84230V FX Series Positioning Drive Reference ManualVelocity User UnitsTo make the display data meaningful, you may convert the velocity units on your

85Software Setup and Operation Figure 66: Accel/Decel ShapeThe key advantage of using this option is reduced mechanical noise and wear of the mechanic

86230V FX Series Positioning Drive Reference ManualThe Time Base Override functions only to override the internal real-time base. If the FX drive is e

87Software Setup and Operationdecel time could cause following error faults (“F”) or continuous torque exceeded (“1”) faults. The default is 8 ms. Min

88230V FX Series Positioning Drive Reference Manualfor this parameter leave enough room for the motor to stop without damaging machinery or injuring p

89Software Setup and Operation359.99 is 0.00. Similarly, if the axis is moving in a negative direction, one position beyond 0.00 is 359.99.When you ha

90230V FX Series Positioning Drive Reference ManualIn-Position TimeThe value entered here is the time (in seconds) that the drive must remain within t

91Software Setup and Operation Figure 68: Input Functions ScreenTo assign an input function, use the up/down arrows to move the cursor to the desired

92230V FX Series Positioning Drive Reference Manual5 - Jog +39 - Home(1) Initiate6 - Jog Input Response TimeInput response time is the delay that tak

viiiExample Reference Manual Figure 1: External Disconnect Example (FX-6200 through FX-4800)Failure to follow safe installation guidelines can cause d

93Software Setup and Operation Figure 70: Velocity vs. Time Profile of High Speed InputsOnly the following input functions take advantage of the high

94230V FX Series Positioning Drive Reference Manualtype in the time, followed by <Enter>. Times must be entered in increments of .002 seconds. T

95Software Setup and Operation4JogStarts and stops a jog in the direction specified by the Jog Direction input function #7. Defaults to the programmed

96230V FX Series Positioning Drive Reference Manual12 Inhibit DrivePrevents all motion by disabling the drive’s bridge transistors and engaging the ho

97Software Setup and OperationHexadecimal is another way to use binary which groups bits in sets of four counting from 0 to 15.The format of the Index

98230V FX Series Positioning Drive Reference Manual20 Clear Sensor Limit HitClears the Sensor Limit Hit output. The Sensor Limit is programmed by PCX

99Software Setup and Operation28 Wait/Jump InputsUsed with the Wait For Input program function to stop program execution until the input line assigned

100230V FX Series Positioning Drive Reference ManualHexadecimal is another way to use binary which groups bits in sets of four counting from 0 to 15.S

101Software Setup and Operation36 Clear All Programmable OutputsWhen the line assigned to this function is activated, this function will clear (set to

102230V FX Series Positioning Drive Reference Manual43 Time Base OverrideAny motion initiated when this input is active will use the time base selecte

ixSafety ConsiderationsSetup, Commissioning and MaintenanceIt is essential that you give careful consideration to changes to drive settings. Depending

103Software Setup and Operation Figure 71: Output Functions ScreenDescription of Output Functions0 ReadyThis output is On continuously after power up

104230V FX Series Positioning Drive Reference Manual3End Of IndexThis output activates after completion of an index. If the Index Count is greater tha

105Software Setup and Operation10 Sensor Limit HitThis output activates during a Feed Sensor or Registration index if the Feed Sensor Limit is exceede

106230V FX Series Positioning Drive Reference Manual20 Torque Limit HitThis output is normally inactive and will turn on when the “Torque Limit” is re

107Software Setup and OperationDefine MotionFX drive basic motion functions are accessed in the Define Motion screen. The bottom sections of the scree

108230V FX Series Positioning Drive Reference Manual Figure 73: Jog Setup ScreenSerial, Fast and Slow VelocitiesWhen setting up the Jog parameters, yo

109Software Setup and OperationHomesHome cycles are used in applications where knowledge of the exact starting position for the load is a prerequisite

110230V FX Series Positioning Drive Reference ManualThe number of home parameters shown in the home screen will change depending on the Home Type sele

111Software Setup and OperationAdditionally, the Home Completed output (output function number 9) and End of Home output, if assigned, will not come o

112230V FX Series Positioning Drive Reference Manual Figure 76: Home Cycle Motion ProfileThe (A) motion is -100 RPM to find the sensor (feed on veloci

xExample Reference ManualSafety of MachineryWithin the European Union all machinery in which this product is used must comply with Directive 89/392/EE

113Software Setup and OperationFeed On (home to sensor)This Home moves in the direction specified by the sign of the speed to the point where a Home S

114230V FX Series Positioning Drive Reference ManualFeed On/Off (home to sensor then off sensor)The “Feed Off Velocity” should be kept below 50 RPM fo

115Software Setup and OperationFeed On/Off/On (home to sensor then off sensor then on sensor)The “Slow Feed on Velocity” should be kept below 50 RPM f

116230V FX Series Positioning Drive Reference ManualIndexesAn index is a complete motion sequence that moves a specific distance or to a position. Thi

117Software Setup and Operation Figure 84: Velocity vs. Time Profile of an Incremental IndexAT1=(AT2)(IV/MDV) DT1=(DT)(IV/MDV)Where:MDV = Maximum Driv

118230V FX Series Positioning Drive Reference Manual Figure 85: Velocity vs. Time Profile of an Absolute IndexAT1=(AT2)(IV/MDV) DT1=(DT)(IV/MDV)Where:

119Software Setup and Operation Figure 86: Velocity vs. Time Profile of a Feed Sensor IndexThere are two different sensor inputs available; Feed Senso

120230V FX Series Positioning Drive Reference ManualRotary + and Rotary - IndexesRotary + and - Indexes provide forced directional control of moves to

121Software Setup and Operation2. If the specified position is outside the rotary range, the drive will travel the distance and direction calculated b

122230V FX Series Positioning Drive Reference ManualAccel TimeThis parameter specifies the time in which the FX Drive will accelerate from zero speed

xiCustomer Service iiiCustomer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iiiSa

123Software Setup and OperationThe default value is zero (Ø), which means if the index count is greater than zero (Ø), the FX drive will immediately i

124230V FX Series Positioning Drive Reference ManualThe value entered here sets the maximum torque limit that the index will feed to when “Yes” is ent

125Software Setup and OperationCountFor each of the Index Types, the Count is the number of times the Index will repeat when initiated. The End Of Ind

126230V FX Series Positioning Drive Reference Manualone event. If you attempt a Suspend command after the drive has already been suspended and the Sus

127Software Setup and OperationAutomatic Clear Upon ProgramThis feature may be used to automatically clear a Suspend cycle. When used with the Run Pro

128230V FX Series Positioning Drive Reference Manual3. The Suspend Upon Fault may only occur in a situation where Suspends are allowed (i.e., programs

129Software Setup and Operation Figure 89: Motion Program ExampleThe program count determines how many times the program will be executed. In this exa

130230V FX Series Positioning Drive Reference Manual Figure 90: Program #1 ExampleIn the example shown above, Program #1 is the main program and Progr

131Software Setup and OperationDescription of Programming FunctionsEach program function has a designated single or double letter function code that i

132230V FX Series Positioning Drive Reference Manual Figure 93: Example 1, Compound Index ProfileThe drive will continue at that velocity until it app

xiiInstallation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Configuration Sheet - A

133Software Setup and OperationAfter completing Index #1, the drive will accelerate at the acceleration rate of Index #2 until it reaches the programm

134230V FX Series Positioning Drive Reference ManualEEnd ProgramThis function is used to designate the end of a program. It may be used more than once

135Software Setup and OperationFailure to follow safe installation guidelines can cause death or serious injury. Use care in constructing programs tha

136230V FX Series Positioning Drive Reference Manual Figure 97: Jump OptionsThe “Jump Always” command is an unconditional jump statement that causes p

137Software Setup and Operation Figure 98: Jump on Input Pattern Commands WindowThe “Jump on Input Pattern (PGI)” command causes program execution to

138230V FX Series Positioning Drive Reference ManualYou may now choose which lines to monitor during this step by entering a (1) in the field correspo

139Software Setup and OperationOnce the Wait Command has been selected and a choice made from the pop-up screen, the cursor will then move to the cent

140230V FX Series Positioning Drive Reference ManualAll ValuesThe “All Values” option will download all values to the drive. Motion ValuesThe Motion V

141Software Setup and OperationInitialize Memory OperationsInitialize Memory Operations allows you to reset the amplifier’s various memory areas to th

142230V FX Series Positioning Drive Reference ManualAnalog SetupThis option sets Analog Channel Full Scale and Analog Channel Null Values to their def

xiiiGlossary 177Index 193

143Software Setup and OperationDisk File OperationsWhen you select this operation from the Main Menu, the Disk File Operations menu will be presented

144230V FX Series Positioning Drive Reference ManualDelete FileThe “Delete File” feature allows you to erase PCX files from a disk. When you select th

145TroubleshootingLED DisplayAn alphanumeric LED display on the front of the FX drive provides status and fault information. The display aids in quick

146230V FX Series Positioning Drive Reference ManualStatus Indicator CodesFollowing is a list of the status indicator codes. The characters in parenth

147Troubleshootingdifferent application module for the first time. It may be cleared with the reset push-button on the front panel just to the right o

148230V FX Series Positioning Drive Reference Manual(2) Shorts FaultThe drive can detect if the motor stator or stator cable or bridge becomes shorted

149Troubleshooting(6) Bridge Circuit Breaker Open or Low AC VoltageIf the bridge circuit breaker or fuse is open or bus power has been interrupted, th

150230V FX Series Positioning Drive Reference ManualTroubleshooting Fault SymbolsUse the table below to determine what to do in case of a fault. The p

151TroubleshootingPosition Error FaultLow bridge AC input voltage and/or insufficient KVA ratings for external transformerAccel ramp times too shortLo

152230V FX Series Positioning Drive Reference ManualTroubleshooting Procedures1.) Check coupling to motor shaft.(a) A flexible coupling must be used

xiv

153Troubleshooting(b) Check continuity conformance to the cable diagram in Figure 102, “Resolver Wiring Diagram,” on page 145 to ensure no shorts or

154230V FX Series Positioning Drive Reference Manual(b) Reduce the torque required by the load.8. Check for high frequency motor noise, or motor osci

155Troubleshooting(a) Single point ground should be used for chassis, power supplies, etc., with each having an individual ground wire of the appropr

156230V FX Series Positioning Drive Reference Manual

157SpecificationsGeneral SpecificationsAC Input Voltage (Both Logic and Bridge)FX-208 through FX-455, 90-264 VAC, 47/63 Hz, Single Phase only, Nominal

158230V FX Series Positioning Drive Reference ManualPerformancePosition Accuracy:Cable FeedbackLengthAccuracy_________________________________________

159SpecificationsAmplifier/Motor Performance SpecificationsAmplifier/Motor WeightsDriveModelMotorModelTorqueCont/Peak(lb-in)MaximumRPM(230VACInput)Shu

160230V FX Series Positioning Drive Reference ManualFigure 1: Motor Shaft InformationMotor Shaft Load SpecificationsMotor ModelMaximum Radial Load(lbs

161SpecificationsHolding Brake SpecificationsMotorModelHoldingTorque(lb-in)Voltage(V)MinimumCurrent(A)MechanicalEngagementTime(ms)MechanicalDisengagem

162230V FX Series Positioning Drive Reference ManualDrive Speed vs. Torque Curves

1IntroductionBasic Motion ControlA motion control system provides programmable control of speed, torque and positioning of motors. Controlling motion

163Specifications

164230V FX Series Positioning Drive Reference ManualAmplifier Mounting InformationFX-208 through FX-455 Specifications

165SpecificationsFX-490 through FX-6120 Specifications

166230V FX Series Positioning Drive Reference ManualFX-6200 through FX-8400 Specifications

167SpecificationsMotor Mechanical/Electrical InformationDXE-208 Motor SpecificationsRotor InertiaKg-cm20.207lb-in-sec20.000183Maximum Operating SpeedR

168230V FX Series Positioning Drive Reference ManualDXM-208 Motor SpecificationsRotor InertiaKg-cm20.181lb-in-sec20.00016Maximum Operating SpeedRPM 50

169SpecificationsDXE-316 Motor SpecificationsRotor InertiaKg-cm20.565lb-in-sec20.00050Maximum Operating SpeedRPM 4000Back EMF (Ke)Vrms/Krpm 37.6Torque

170230V FX Series Positioning Drive Reference ManualDXM-316 and DXM-340 Motor SpecificationsRotor InertiaDMX-316 DMX -340Kg-cm20.565 1.581lb-in-sec20.

171SpecificationsDXE-455 Motor SpecificationsRotor InertiaKg-cm22.935lb-in-sec20.00260Maximum Operating SpeedRPM 3000Back EMF (Ke)Vrms/Krpm 60Torque C

172230V FX Series Positioning Drive Reference ManualDXM-455 Motor SpecificationsRotor InertiaKg-cm22.935lb-in-sec20.00260Maximum Operating SpeedRPM 30

2230V FX Series Positioning Drive Reference ManualModes of OperationThere are five modes of operation available on the basic drive. These modes are In

173SpecificationsDXE-490 and DXE-4120 Motor SpecificationsRotor InertiaDXE-490 DXE-4120Kg-cm25.758 8.355lb-in-sec20.00510 0.00740Maximum Operating Spe

174230V FX Series Positioning Drive Reference ManualDXM-490 and DXM-4120 Motor SpecificationsRotor InertiaDXM-490 DXM-4120Kg-cm25.758 8.355lb-in-sec20

175SpecificationsDXM-6120, DXM-6200 and DXM-6300 Motor SpecificationsRotor InertiaDXM-6120 DXM-6200 DXM-6300Kg-cm210.838 21.677 32.515lb-in-sec20.0096

176230V FX Series Positioning Drive Reference ManualDXM-8200, DXM-8300 and DXM-8400 Motor SpecificationsRotor InertiaDXM-8200 DXM-8300 DXM-8400Kg-cm24

177GlossaryAbsolute PositionPosition referenced to a fixed mechanical or electronic zero position.Absolute Position FeedbackPosition feedback devices

178230V FX Series Positioning Drive Reference ManualASCII (American Standard Code for Information Interchange)This code assigns a number to each numer

179GlossaryClosed LoopA broadly applied term relating to any system where the output is measured and compared to the input. The output is then adjuste

180230V FX Series Positioning Drive Reference ManualCompensation, ProportionalA control action which is directly proportional to the error signal of a

181GlossaryDead BandA range of input signal levels for which there is no system response.Demag CurrentThe amount of current at which the motor magnets

182230V FX Series Positioning Drive Reference ManualDuty CycleFor a repetitive cycle, the ratio of on time to total cycle time;Duty Cycle = On Time /

P/N 400282-00Revision: A9Date: October 27, 2000© EMERSON Motion Control, Inc. 1994, 2000 230V FX Series Positioning Drive Reference Manual

3IntroductionAnalog VelocityIn the Analog Velocity mode, the motor shaft velocity is proportional to an analog voltage applied to the drive. The drive

183GlossaryEncoder MarkerA once-per-revolution signal provided by some incremental encoders to specify a reference point within that revolution. Also

184230V FX Series Positioning Drive Reference ManualFull Load SpeedThe speed of a motor operated with rated voltage and full load torque.GainThe ratio

185GlossaryIncremental ProgrammingA coordinate system where positions or distances are specified relative to the current position.InertiaThe property

186230V FX Series Positioning Drive Reference ManualLoop, Feedback ControlA control method that compares the input from a measurement device, such as

187GlossaryMotor, DC BrushlessA type of direct current motor that utilizes electronic commutation rather than brushes to transfer current. Usually ref

188230V FX Series Positioning Drive Reference ManualOptically IsolatedA system or circuit that transmits signals with no direct electrical connection.

189GlossaryProcess ControlA term used to describe the control of machine or manufacturing processes, especially in continuous production environments.

190230V FX Series Positioning Drive Reference ManualRingingOscillation of a system following sudden change in state.Rise TimeThe time required for a s

191GlossarySpeedUsed to describe the linear or rotational velocity of a motor or other object in motion. (see Velocity.)Speed RegulationFor a speed co

192230V FX Series Positioning Drive Reference ManualTransducerAny device that translates a physical parameter into an electrical parameter. Tachometer

4230V FX Series Positioning Drive Reference ManualPulse mode is selected with specific front panel DIP switch settings. The FX drive may be commanded

193IndexAAbort Suspend, 100Absolute Index, 117Absolute Indexes, 120Absolute Rotary Position Limits, 88Accel Time, 122Accel Time and Decel Time, 110Acc

194230V FX Series Positioning Drive Reference Manual131Diagnostics, 140DIP Switch Settings, 39Disk File Operations, 143Distance Limit + and Distance L

195IndexHHardware Fault, 104Hardware Requirements, 67High AC Line Voltage, 149High DC Bus, 149High Speed Inputs, 92Hold, 94Holding Brake Control Circu

196230V FX Series Positioning Drive Reference ManualMaximum Torque Output, 87Mechanical Installation, 61Memory and Communication, 67Menu System, 71Min

197IndexSerial B, 38Serial Cable Wiring Diagrams, 45Serial Communications, 4Serial Control Mode, 146Serial Interface, 38Serial, Fast and Slow Velociti

198230V FX Series Positioning Drive Reference Manual

Since 1979, EMERSON Motion Control, a subsidiary of the Emerson Electric Company, has been a leader in the development and manufacturing of motion con

5IntroductionPCX programming software for the FX drive. Setup of the I/O functions is explained in“Software Setup and Operation” on page 67 of this ma

6230V FX Series Positioning Drive Reference Manual

7Product OverviewThe motion control solution consists of three essential components that form the basic system. The components are a FX Positioning Dr

8230V FX Series Positioning Drive Reference Manualground wires and the optional brake can be ordered from EMERSON Motion Control or can be supplied by

9Product Overview• Ratio Control: PCM-5, 14, 15, 16, 17, 18, 19, 22, 22Q, 23, 24 and IBS-15. Ratio Control permits the FX drive to synchronize motion

10230V FX Series Positioning Drive Reference ManualPeripheral EquipmentAdditional peripherals such as thumbwheels, remote display and a fully function

11Product OverviewAll thumbwheels are mounted in a small self-contained enclosure. Pre-assembled cables may be purchased for electrical connection to

12230V FX Series Positioning Drive Reference Manual

13InstallationBasic Installation NotesYou are required to follow all safety precautions during start-up such as providing proper equipment grounding,

14230V FX Series Positioning Drive Reference ManualAchieving Low Impedance ConnectionsNoise immunity can be improved and emissions reduced by making s

15InstallationSizing and Wiring Gauges,” for fuse sizing and wire gauge requirements. "Fuse Wiring" shows the two possible connection option

16230V FX Series Positioning Drive Reference Manual3. Thermo Disc85°C (185°F) thermal switchType 36T21 22228UL File E19279Additional protection again

17Installation* In order to comply with UL listing you must incorporate fuse protection for the incoming AC power with the minimum rating shown here.

18230V FX Series Positioning Drive Reference Manualin memory even if the motor shaft is moved. In most applications a Home cycle will not be needed wh

19Installation Figure 11: Typical Three-Phase 230VAC (FX-490 through FX-6120)Failure to follow safe installation guidelines can cause death or serious

20230V FX Series Positioning Drive Reference Manual Figure 12: Typical Three-Phase Connection (FX-6200 through FX-8400)An uninterruptable power supply

21InstallationThe following examples show AC power connections for single phase and three phase FX drives. These examples are shown for reference only

22230V FX Series Positioning Drive Reference Manual Figure 15: Phase Delta/Delta Distribution to a Three-Phase WYE/WYE Isolation Transformer Figure 1

Information furnished by EMERSON Motion Control is believed to be accurate and reliable. However, no responsibility is assumed by EMERSON Motion Contr

23Installation• The AC power is derived from an open delta, earthed midpoint power source.A “constant voltage” ferro-resonant transformer is not recom

24230V FX Series Positioning Drive Reference Manualto the drive will drop under heavy load conditions. This will decrease the available maximum speed

25InstallationWire SizingIt is very important, with respect to safety and machine performance, that you use the proper wire gauge for the installation

26230V FX Series Positioning Drive Reference ManualGroundingThe GND terminals of the drive are internally bonded to the chassis. The enclosure and dri

27InstallationNoise SuppressionElectrical NoiseYou can greatly reduce the effects of electrical noise on electronic equipment when you follow the tech

28230V FX Series Positioning Drive Reference Manualsuppresser networks greatly extend the life of contacts controlling the coil because the transient

29Installation * Maximum Total Losses (Watts) = PSB + PMO + PSRPower Dissipation CalculationCalculating actual dissipation requirements in an applicat

30230V FX Series Positioning Drive Reference ManualMax Operating LossesThese values represent the losses associated with moving the load. These losses

31InstallationPO = (Percent)(Max Rating)P(O) = % x P(MO)PO = (0.6)(175 watts) = 105 wattsThis value can be substituted in the total power loss calcula

32230V FX Series Positioning Drive Reference Manual Figure 20: FX Drive Front Panel DIP Switches/Mode SelectionAnalog Modes (Analog Velocity or Analog

ii© EMERSON Motion Control, Inc. 1994, 2000Part Number: 400282-00Revision: A9Date: October 2000Printed in United States of AmericaInformation in this

33Installation Figure 21: Analog Velocity/Analog Torque ModesIn either of the two Analog modes, a ±10 VDC signal is equated to either CW or CCW maximu

34230V FX Series Positioning Drive Reference ManualApplication of a (+) positive voltage to pin 7 with respect to pin 13 (GND) will produce either a C

35Installation Figure 23: Command Connector SignalsThere is a three millisecond delay between the analog/pulse inputs and the command signal to the mo

36230V FX Series Positioning Drive Reference Manual Figure 24: Customer Supplied Interface to the Command ConnectorPulse Modes (Pulse/Pulse or Pulse/D

37InstallationIn either pulse mode, once motion is initiated with these inputs, motion in the opposite direction cannot be achieved until motion in th

38230V FX Series Positioning Drive Reference ManualFailure to follow safe installation guidelines can cause death or serious injury. In the Pulse Mode

39Installation Figure 27: Serial Signal Flow Diagrams Figure 28: Multi-Drop ConnectionsDIP Switch SettingsThe DIP switch numbers and their correspondi

40230V FX Series Positioning Drive Reference Manuala different address when all are used on the same computer port. Factory setting is No ID, or SW4,

41Installation Figure 29: FX Drive Front Panel DIP SwitchesMODE SELECTSWITCHESSERIAL SET-UP SWITCHES1234567 81234ONOFFAUTO LINE FEED ON/OFFHALF DUPLEX

42230V FX Series Positioning Drive Reference ManualSerial Communication Framing InformationWhen using serial communication, the data must be sent as a

iiiCustomer ServiceIt is EMERSON Motion Control’s goal to ensure your greatest possible satisfaction with the operation of our products. We are dedica

43InstallationPerformance Code AApplications using cables with a performance code “A” will see degradation in positional accuracy, increase in electri

44230V FX Series Positioning Drive Reference ManualIn multi-drop configurations the ground reference (earth ground) for each communicating device must

45InstallationSerial Cable Wiring Diagrams Figure 32: DD-XXX Wiring Diagram (Multi-Drop Cable) Figure 33: TIX/TIA-XXX Wiring Diagrams (FX Drive to PC

46230V FX Series Positioning Drive Reference ManualInput/Output InterfaceFX drives are equipped with 8 optically isolated inputs and 4 optically isola

47InstallationInputs and outputs require an external voltage source for operation. This voltage source must be in the range of 10.5 to 30 VDC. The neg

48230V FX Series Positioning Drive Reference ManualMotor ConnectionsDX motors are available in two different styles for most models. The first style h

49InstallationBe sure to use a new neoprene “O” ring to properly seal the rear cover. Discard the used one.Stator ConnectionsYou are responsible for s

50230V FX Series Positioning Drive Reference ManualIf the thermal switch causes unwanted thermal shutdown faults (“5” fault on the FX drive display) t

51Installationshell. The drain wire is connected to pin 3, which is not connected to ANY point in the circuitry or chassis. Figure 36: Motor Wiring, D

52230V FX Series Positioning Drive Reference ManualWaterproofingDX motors that have NPT threaded conduit holes have waterproofing designed to meet IP6

ivNeed on-site help? EMERSON Motion Control provides service, in most cases, the next day. Just call EMERSON’s customer service center when on-site se

53Installation6. Care must be taken to align the cover upon installation to prevent damage to the “O” ring which will destroy the waterproof integrit

54230V FX Series Positioning Drive Reference Manual Figure 40: ECF Cable Wiring Diagram, FX-316 through FX-4120A general rule for the minimum cable be

55InstallationThe ECM, ECS, and ECL cables come in three standard lengths (15, 25 and 50 feet) and can be ordered by the following numbers: Figure 41:

56230V FX Series Positioning Drive Reference Manual Figure 42: ECM Cable Wiring Diagram (FX-316 and DX-316C through FX-4120 and DX-4120C) Figure 43: E

57InstallationHolding Brake OptionYou can order a DX motor with an optional holding brake. The holding brake holds the motor shaft whenever power is r

58230V FX Series Positioning Drive Reference ManualHolding Brake Wiring Diagrams Figure 44: Optional Brake Wiring Diagram Figure 45: DX-316WB through

59Installation Figure 46: DX-490WB through DX-6120WB Motors without Connectors Figure 47: DXM-6200WB through DXM-8400WB Motors without ConnectorsR GND

60230V FX Series Positioning Drive Reference Manual Figure 48: DX-208CB Motors with Connectors Figure 49: DX-316CB through DX-455CB Motors with Connec

61Installation Figure 50: DX-490CB through DX-4120CB with ConnectorsMechanical Installation - MotorTo provide proper mechanical alignment, the mountin

62230V FX Series Positioning Drive Reference ManualLoad CouplingA flexible coupling must be used between the motor shaft and the load to minimize mech

vDocument ConventionsManual conventions have been established to help you learn to use this manual quickly and easily. As much as possible, these conv

63InstallationInstallation ChecklistWiring (Amplifier/PCM Module)______a. Ensure proper wire size used for application.______b. Ensure resolver cable

64230V FX Series Positioning Drive Reference ManualConfiguration Sheet - AmplifierFX-AMPCOMMANDSERIAL 1ASERIAL 1B1 2 3 4 5 6 7 8 1 2 3 4OPENOPENMODE S

65InstallationConfiguration Sheet - PCM ModuleFX-AMPSERIAL 1ASERIAL 1BSYNC131415161718192021222324INPUTSOUTPUTSMODEL NUMBERSERIAL NUMBERPART NUMBERFUN

66230V FX Series Positioning Drive Reference Manual

67Software Setup and OperationOverviewEMERSON Motion Control’s PCX programming software version 7.X provides a simple, menu-driven, question and answe

68230V FX Series Positioning Drive Reference Manual Figure 51: PCX Version 7.X Introduction ScreenAs with any software, a backup copy of the PCX diske

69Software Setup and Operation Figure 52: Upload/DownloadPCX Program RevisionsThe PCX software referred to in this manual is 7.0b or greater. Versions

70230V FX Series Positioning Drive Reference ManualPCX2.SCNThis file is displayed when exiting from PCX and contains important information about how t

71Software Setup and Operationautomatically saved with the file extension of PCX (e.g., Filename.PCX) so it is not necessary for you to specify one. D

72230V FX Series Positioning Drive Reference Manual Figure 53: PCX Hierarchy Main MenuUPLOAD DATAFROM DRIVEPCX MAIN MENUPRINT LIST FILEDELETE FILEEDIT

viFor the purpose of this manual and product, "Caution" used without the safety alert symbol indicates a potentially hazardous situation whi

73Software Setup and Operation Figure 54: PCX Hierarchy Diagram 2HOMESDRIVE SETUPOUTPUTFUNCTIONSINPUT FUNCTIONSLIMITSDRIVE PARAMETERSDRIVECONFIGURATIO

74230V FX Series Positioning Drive Reference Manual Figure 55: PCX Hierarchy Diagram 3 Figure 56: PCX Hierarchy Diagram 4MOTION VALUESALL VALUESDOWNLO

75Software Setup and Operation Figure 57: PCX Hierarchy Diagram 5EDIT/CREATEDATA FILECHANGE DIRFILE NAMESNEW FILEDIAGRAM5

76230V FX Series Positioning Drive Reference ManualGetting Started - Main MenuWhen you press any key while viewing the Introductory screen, the Main M

77Software Setup and OperationNoteFor the next two steps, refer to the Installation chapter for more information. 2. On a multi-axis system make sure

78230V FX Series Positioning Drive Reference Manual Figure 60: Online Operations OptionsDrive Setup - Preliminary DataBefore you set up your FX drive

79Software Setup and Operation Figure 61: FX Drive System ExampleFX AMPLIFIERCOMPUTERRUNNING PCXPROGRAMMABLELOGIC CONTROLLER(PLC)10:1 GEARREDUCER0.2 I

80230V FX Series Positioning Drive Reference ManualDrive Setup - On ScreenWhen you select the Drive Setup option, the Drive Setup menu will be display

81Software Setup and OperationDrive ConfigurationThe first area of PCX that needs to be set up are Drive Parameters in the Drive Configuration screen.

82230V FX Series Positioning Drive Reference ManualDrive ParametersThe Drive Parameters screen allows you to enter values that relate the FX drive to